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Star Wars Pinball Restoration

Posted on December 1, 2018March 3, 2023 By Rob Adlers

Data East Star Wars Pinball Machine

One of my employers had a break room that we made into a game room. The Star Wars Pinball machine was donated from an ex-executive who didn’t have room for it in his new home. Other items were donated by other employees, on loan, or purchased by the company.
The Star Wars Pinball machine was physically in great shape, but operationally challenged. No one had spoken up about taking on the restoration work. I decided to look at it.

  • Existing State
    • Main capacitor was toast, already replaced by another co-worker
    • Many bad solders, wiring jobs, component connections
    • Burned board areas from high voltage hits
    • Burned connectors from high voltages and short circuit arcing
    • Many lights burned out
    • Mechanicals not all working
    • …. Basically non functional, yet fires up
  • Have I worked on a pinball machine before?
    • No!
  • Do I have the skills / tools to do this?
    • Yes!
  • Do I have the budget to do this?
    • Company is covering the costs for parts
  • LET’S DO THIS!

Existing Condition Photos

Roasted Resistor Array
Roasted Resistor Array
Broken Capacitor
Roasted Resistors
Star Wars Pinball Machine messed up circuits
More Roasted Resistors
Roasted Connector
Roasted Connector (bottom)
This happens from arcing
Toasty connector!
Interesting wiring
Yeah, overall not nice
Age and Abuse
Toasty board
One connector arcing
Sloppy soldering
Not the nicest solder job
Broken Diode and that rest of the mess

I repaired many of the issues on the boards and still kept coming up with new issues as a result. Because of the roasting and previous repairs, some of the circuit traces became rather brittle and it started to look like a Frankenboard rather than a proper circuit board. Below are serviced pictures for reference. In the end, I found a new replacement board, which solved many of the original boards’ problems. Bought that, and many issues just went away. Then I could focus on the lighting and issues in the playing field.

Replaced Resistors
Replaced Resistors
Star Wars Pinball serviced board
Over all board view

Here are some pictures of the Back Box lighting being replaced and final appearance. Half of the original bulbs were dead and the LEDs were SO much brighter.

Star Wars Pinball Back Box

What I found really nice about working on this machine was the standardization and serviceability they had built into it. Diagnostic modes that let you run through everything from lighting to mechanical electronics to help figure out where the problems were. In the playing field, I changed out most of the diodes, as they had all failed from too much voltage or wear and tear. I learned about the diode importance where solenoids were used to prevent back voltage heading back to the circuit boards. When I last worked on the machine, we hadn’t resolved the LED Light flickering. There was something I could modify that would slow the lights down to act more like incandescent bulbs and not flicker so much. Never got to that. A very fun pinball game to play.

Here you can see the playing field is all light up with the replacement LED lights. There is flickering. That issue was still to be resolved.

The Employee Game Room Layout

I maintained not only the pinball game, but the video games and musical equipment as well.

The racing game had continual issues
Video games weren’t the most popular thing
People liked the pinball and puzzles the most
Commodore Amiga, Atari 2600(emulated), Nintendo and Xbox
Kawai organ and Yamaha P-200 piano
This organ was free
Rob's Repair Shop Blog Tags:Data East, Game Room, Pinball, Repair, restoration, Rob Adlers, Star Wars

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